Patents by Inventor Derek F. Lahr

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Derek F. Lahr has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20200290447Abstract: A drivetrain for a powertrain system is arranged to transfer mechanical power between an internal combustion engine, an electric machine and a driveline. The drivetrain includes a gearbox including an input member disposed on a first end, an output member disposed on a second end and an auxiliary geartrain including a first mechanical drive mechanism, a second mechanical drive mechanism, and an auxiliary driveshaft. The auxiliary driveshaft rotatably couples the first mechanical drive mechanism and the second mechanical drive mechanism. The electric machine includes a stator attached to the second end of the gearbox and annular to the output member of the gearbox. The second mechanical drive mechanism is rotatably coupled to the rotor of the electric machine. The first mechanical drive mechanism is rotatably coupled to the input member of the gearbox. The internal combustion engine is also coupled to the input member of the gearbox.Type: ApplicationFiled: March 12, 2019Publication date: September 17, 2020Applicant: GM Global Technology Operations LLCInventors: Farzad Samie, Derek F. Lahr, Joel R. Briggs
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Publication number: 20200280241Abstract: An electrical system includes a cycloidal electric machine having a stator and a balanced rotor. The rotor is eccentrically positioned radially within the stator, such that the rotor moves with two degrees of freedom (2DOF). The 2DOF motion includes rotating motion about the rotor axis and orbiting motion about the stator axis. A rotor constraint mechanism constrains the motion of the rotor, such that the rotor is able to generate torque on a coupled load. Part of the rotor constraint mechanism may be integrally formed with the rotor. A coupling mechanism may be coupled to the rotor and configured to translate the 2DOF into 1DOF, i.e., rotation without orbital motion. The rotor may include mutually-coupled rotors. At least one counterweight may be connected to the rotor, e.g., externally or within the airgap. Balancing of the balanced rotor may be optionally provided via the multiple rotors and/or the counterweight(s).Type: ApplicationFiled: February 28, 2019Publication date: September 3, 2020Applicant: GM Global Technology Operations LLCInventors: Derek F. Lahr, Alireza Fatemi
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Patent number: 10763772Abstract: An electrical system includes an inverter connected to AC and DC voltage buses, a cycloidal electric machine connected to the PIM via the AC voltage bus, and a controller. The machine's rotor is eccentric with respect to the stator, an airgap between the stator and rotor is smaller at an instantaneous center of rotation of the rotor than elsewhere around a circumference of the rotor, and the rotor moves with two degrees of freedom (2DOF), i.e., rotating and orbiting motion. The controller receives a torque command, the rotor position signal, and the current signals, and in response identifies an optimal stator pole or pole pair located proximate the instantaneous center of rotation and energizes the optimal stator pole or pole pair via the PIM prior to energizing another stator pole or pole pair of the stator.Type: GrantFiled: April 25, 2019Date of Patent: September 1, 2020Assignee: GM Global Technology Operations LLCInventors: Alireza Fatemi, Derek F. Lahr
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Patent number: 10760624Abstract: Presented are wedge-type engine disconnect devices, methods for making/using such disconnect devices, and motor vehicles equipped with such disconnect devices. An engine disconnect device includes an outer race that attaches to a torque converter's pump cover. The outer race's inner diameter (ID) surface has circumferentially spaced grooves. An inner race is concentrically aligned within the outer race and attaches to an engine's output shaft. The inner race's outer diameter (OD) surface has circumferentially spaced pockets. A wedge plate interposed between the inner and outer races has multiple circumferentially spaced ramps. Each ramp slidably mounts within one groove and one pocket. The wedge plate moves between an engaged position, whereat the ramps wedge between the ID and OD surfaces to thereby transfer torque between the inner and outer races, and a disengaged position, whereat the ramps unwedge to thereby free the inner race to rotate with respect to the outer race.Type: GrantFiled: April 12, 2019Date of Patent: September 1, 2020Assignee: GM Global Technology Operations LLCInventors: Farzad Samie, Derek F. Lahr, Dmitriy Bruder, Madhusudan Raghavan, Chunhao J. Lee, Dongxu Li
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Patent number: 10710449Abstract: A geartrain for a powertrain system is disposed to transfer mechanical power between an internal combustion engine, an electric machine and a driveline. The geartrain includes a flywheel, a torque converter, an off-axis mechanical connection and a transmission gearbox. The off-axis mechanical connection includes a first element rotatably coupled to a second element. The flywheel is coupled to a crankshaft of the internal combustion engine. The torque converter includes a pump, a turbine and a pump hub, and the transmission gearbox includes an input member. The pump of the torque converter is coupled to the flywheel, and the pump hub is coupled to the first element of the off-axis mechanical connection. The second element of the off-axis mechanical connection is coupled to a rotor of the electric machine, and the turbine of the torque converter is coupled to the input member of the transmission gearbox.Type: GrantFiled: July 15, 2016Date of Patent: July 14, 2020Assignee: GM Global Technology Operations LLCInventors: Farzad Samie, Derek F. Lahr, Peter Beller, Chunhao J. Lee
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Patent number: 10676080Abstract: Hybrid vehicles and methods of operating the same are disclosed. Example methods may include providing a powertrain for the vehicle, which includes an internal combustion engine configured to provide rotational power to a rotatable input of a transmission by way of a starting device, and an electric motor-generator comprising a rotor configured to selectively provide rotational power to the rotatable input. The method may further include selectively disconnecting the engine from the rotatable input using a disconnect device separate from the starting device, thereby allowing the rotatable input of the transmission to be driven at a speed faster than an output speed of the engine.Type: GrantFiled: September 10, 2018Date of Patent: June 9, 2020Assignee: GM GLOBAL TECHNOLOGY OPERATIONS LLCInventors: Dongxu Li, Norman K. Bucknor, Chunhao J. Lee, Venkata Prasad Atluri, Neeraj Shidore, Farzad Samie, Derek F. Lahr
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Publication number: 20200162005Abstract: An electrical system includes a multi-level traction power inverter module (TPIM), a polyphase electric machine, and a controller. The TPIM has multiple switching sets collectively operable for inverting a DC voltage on a DC voltage bus into an AC voltage on an AC voltage bus. The electric machine has (m) multiple electrical phases. Each of the (m) multiple electrical phases is connected to and driven by a respective one of the switching sets of the TPIM. The controller determines when the electric machine enters a predetermined partial-load region of operation, and, responsive to entry into the predetermined partial-load region, selectively deactivates a predetermined number (n) of the (m) multiple electrical phases. This is done via switching state signals to corresponding ones of the switching sets, with n?m?2.Type: ApplicationFiled: November 19, 2018Publication date: May 21, 2020Applicant: GM Global Technology Operations LLCInventors: Alireza Fatemi, Derek F. Lahr
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Publication number: 20200124152Abstract: A powertrain system includes a flex plate, a transmission input shaft, a torque coupling, a one-way clutch, and a damper assembly. The flex plate is configured to be connected to a crankshaft of an engine. The torque coupling connects the transmission input shaft to the flex plate while allowing slip between the transmission input shaft and the flex plate. The one-way clutch is configured to couple the flex plate to the torque coupling. The damper assembly couples the flex plate to the one-way clutch and is configured to inhibit vibration transmission from the flex plate to the one-way clutch.Type: ApplicationFiled: October 19, 2018Publication date: April 23, 2020Applicant: GM Global Technology Operations LLCInventors: Chunhao J. LEE, Farzad Samie, Derek F. Lahr, Norman K. Bucknor, Dongxu Li
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Patent number: 10626951Abstract: An isolator assembly includes a clutch configured to operate in a full locked condition and a slip condition. Additionally, the isolator assembly includes a damper and a centrifugal pendulum absorber (CPA). The damper is configured to reduce oscillation when the clutch is in one of the full locked condition and the slip condition. The damper includes a blade that is biasable. The CPA is coupled to the damper and configured to reduce oscillation when the clutch is in one of the full locked condition and the slip condition. A vehicle includes an engine and a transmission. The engine includes an output shaft and the transmission includes an input member. The vehicle includes the isolator assembly operable between the output shaft and the input member.Type: GrantFiled: August 11, 2017Date of Patent: April 21, 2020Assignee: GM Global Technology Operations LLCInventors: Farzad Samie, Derek F. Lahr, Dongxu Li
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Publication number: 20200109779Abstract: A system for controlling flow of transmission fluid in a vehicle may include a first pump, a second pump, a first check valve, a second check valve, and a fluid line. The first pump may include a first intake in fluid communication with a transmission discharge and a first discharge in fluid communication with a transmission intake. The second pump may include a second intake and a second discharge. The first check valve may include a first input in fluid communication with the second discharge and a first output in fluid communication with the transmission intake. The second check valve may include a second input in fluid communication with the transmission discharge and a second output in fluid communication with the second intake. The fluid line may include a first end in fluid communication with the second discharge and a second end in fluid communication with the second input.Type: ApplicationFiled: October 8, 2018Publication date: April 9, 2020Inventors: Dongxu Li, Chunhao J. Lee, Derek F. Lahr, Dmitriy Bruder, Neeraj S. Shidore, Norman K. Bucknor, Farzad Samie
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Publication number: 20200079351Abstract: Hybrid vehicles and methods of operating the same are disclosed. Example methods may include providing a powertrain for the vehicle, which includes an internal combustion engine configured to provide rotational power to a rotatable input of a transmission by way of a starting device, and an electric motor-generator comprising a rotor configured to selectively provide rotational power to the rotatable input. The method may further include selectively disconnecting the engine from the rotatable input using a disconnect device separate from the starting device, thereby allowing the rotatable input of the transmission to be driven at a speed faster than an output speed of the engine.Type: ApplicationFiled: September 10, 2018Publication date: March 12, 2020Inventors: Dongxu Li, Norman K. Bucknor, Chunhao J. Lee, Venkata Prasad Atluri, Neeraj Shidore, Farzad Samie, Derek F. Lahr
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Patent number: 10583728Abstract: A powertrain includes an engine and a transmission. A vehicle includes a body structure and the powertrain supported by the body structure. The powertrain is configured to propel the body structure. The engine includes an output shaft, and the transmission includes an input member. The powertrain further includes a torque converter operable between the output shaft and the input member. The torque converter includes a pump and a turbine. The powertrain also includes a motor-generator operable as a motor and a generator. The input member of the transmission is connected to the turbine such that torque from the torque converter is transferrable to the input member. The input member of the transmission is coupled to the motor-generator such that torque is transferred between the input member and the motor-generator.Type: GrantFiled: December 13, 2017Date of Patent: March 10, 2020Assignee: GM Global Technology Operations LLCInventors: Derek F. Lahr, Farzad Samie, Chunhao J. Lee, Dongxu Li, Norman K. Bucknor
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Patent number: 10563744Abstract: Disclosed are damper assemblies for engine disconnect devices, methods for making such damper assemblies, and motor vehicles with a disconnect device for coupling/decoupling an engine with a torque converter (TC). A disconnect clutch for selectively connecting an engine with a TC includes a pocket plate that movably mounts to the TC. The pocket plate includes pockets movably seating therein engaging elements that engage input structure of the TC and thereby lock the pocket plate to the TC. A selector plate moves between engaged and disengaged positions such that the engaging elements shift into and out of engagement with the TC input structure, respectively. A flex plate is attached to the engine's output shaft for common rotation therewith. A damper plate is attached to the pocket plate for common rotation therewith. Spring elements mate the damper and flex plates such that the damper plate is movably attached to the flex plate.Type: GrantFiled: December 10, 2018Date of Patent: February 18, 2020Assignee: GM Global Technology Operations LLCInventors: Derek F. Lahr, Chunhao J. Lee, Farzad Samie, Norman K. Bucknor, Dongxu Li
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Patent number: 10556482Abstract: Systems and methods are provided for thermal control using vascular channels. Vascular channels are incorporated in a network within a component. The component is a part of a manufactured environment configured for occupants. A fluid circuit is connected with the vascular channels and circulates a fluid through the component to alter a thermal state of the component.Type: GrantFiled: September 15, 2017Date of Patent: February 11, 2020Assignee: GM GLOBAL TECHNOLOGY OPERATIONS LLCInventors: Anthony M. Coppola, Rashmi Prasad, Derek F. Lahr, Fang Dai, Michelle H. Wiebenga, Ryan Gergely
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Patent number: 10513251Abstract: Presented are engine-disconnect clutches with attendant control logic, methods for making/operating such disconnect clutches, and hybrid electric vehicles (HEV) equipped with an engine that is coupled to/decoupled from a transmission and electric motor via a disconnect clutch. A representative method for controlling an HEV powertrain includes receiving an HEV powertrain operation command, then determining a clutch mode of a multi-mode clutch device to execute the HEV powertrain operation. This multi-mode clutch device is operable in: a lock-lock mode, in which the clutch device transmits torque to and from the engine; a free-free mode, in which the clutch device disconnects the engine's output member from the transmission's input member, preventing torque transmission to and from the engine; a lock-free mode, in which the clutch device transmits torque from but not to the engine; and, a free-lock mode, in which the clutch device transmits torque to but not from the engine.Type: GrantFiled: June 18, 2019Date of Patent: December 24, 2019Assignee: GM Global Technology Operations LLCInventors: Chunhao J. Lee, Neeraj S. Shidore, Dongxu Li, Norman K. Bucknor, Farzad Samie, Derek F. Lahr
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Patent number: 10514096Abstract: The continuously variable transmission (CVT) assembly includes a CVT including a drive pulley, a driven pulley, and an endless rotatable device coupled between the drive pulley and the driven pulley. The CVT assembly also includes an actuator coupled to the drive pulley. The CVT assembly also includes an angle sensor coupled to the endless rotatable device such that the angle sensor is configured to measure an angular position of the endless rotatable device. The CVT assembly also includes a controller in communication with the actuator and the angle sensor. The controller is programmed to: (a) determine a speed ratio of the CVT based on the angular position of the endless rotatable device; and (b) control the actuator to adjust the clamping force exerted on the drive pulley in response to determining the speed ratio of the CVT.Type: GrantFiled: October 6, 2017Date of Patent: December 24, 2019Assignee: GM Global Technology Operations LLCInventors: Farzad Samie, Chunhao J. Lee, Derek F. Lahr, Dmitriy Bruder
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Patent number: 10508696Abstract: A selectable one-way clutch can be equipped in a vehicle powertrain assembly. The selectable one-way clutch can include a notch plate and a pocket plate. The pocket plate has a pocket, and the notch plate has a notch. A coupling mechanism is disposed in the pocket and is moveable in the pocket. The coupling mechanism is used to bring about engagement between the notch and pocket plates and, in an example, is a strut-type coupling mechanism. A pair of damper springs is disposed in the pocket. A selector plate is situated between the pocket plate and the notch plate. The selector plate includes a window.Type: GrantFiled: June 6, 2018Date of Patent: December 17, 2019Assignee: GM Global Technology Operations LLCInventors: Farzad Samie, Derek F. Lahr, Chunhao J. Lee
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Publication number: 20190376568Abstract: A selectable one-way clutch can be equipped in a vehicle powertrain assembly. The selectable one-way clutch can include a notch plate and a pocket plate. The pocket plate has a pocket, and the notch plate has a notch. A coupling mechanism is disposed in the pocket and is moveable in the pocket. The coupling mechanism is used to bring about engagement between the notch and pocket plates and, in an example, is a strut-type coupling mechanism. A pair of damper springs is disposed in the pocket. A selector plate is situated between the pocket plate and the notch plate. The selector plate includes a window.Type: ApplicationFiled: June 6, 2018Publication date: December 12, 2019Inventors: Farzad Samie, Derek F. Lahr, Chunhao J. Lee
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Publication number: 20190376589Abstract: A parallel (P2) hybrid electric vehicle (HEV) powertrain assembly includes a torque converter and a motor-generator unit (MGU). The parallel hybrid electric vehicle (HEV) powertrain assembly can be equipped in a front wheel drive (FWD) powertrain architecture. The torque converter has an impeller cover. The motor-generator unit has a rotor and a stator. The rotor extends from the impeller cover, and the stator is mounted to a transmission bell housing.Type: ApplicationFiled: June 7, 2018Publication date: December 12, 2019Inventors: Farzad Samie, Derek F. Lahr, Dongxu Li, Chunhao J. Lee, Norman K. Bucknor
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Publication number: 20190375286Abstract: A hybrid vehicle and a powertrain for a hybrid vehicle are disclosed. A hybrid powertrain may include an internal combustion engine configured to provide rotational power to a rotatable shaft in a first rotational direction, and an electric motor-generator configured to selectively provide rotational power to a rotational output. The motor-generator may include a rotor fixed for rotation with the rotational output. The powertrain may further include an engine disconnect device comprising a mechanical clutch linking the rotatable shaft with the rotational output. More specifically, the rotatable shaft may drive the rotational output in the first rotational direction, and the rotational output may freewheel with respect to the rotatable shaft when rotating faster in the first rotational direction than the rotatable shaft.Type: ApplicationFiled: June 7, 2018Publication date: December 12, 2019Inventors: Derek F. Lahr, Farzad Samie