General Motors Patents

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General Motors Company designs, builds and sells cars, trucks and automobile parts worldwide. Its main brands include Buick, Cadillac, Chevrolet and GMC. Outside of North America, it also markets vehicles under the Holden, Open and Vauxhall. In Asia, subsidiaries also design, manufacture, and market vehicles under the Alpheon, Baojun, Jiefan ang Wuling brands. The company provides automotive financing services through GM Financial.
General Motors Patents by Type- General Motors Patents Granted: General Motors patents that have been granted by the United States Patent and Trademark Office (USPTO).
- General Motors Patent Applications: General Motors patent applications that are pending before the United States Patent and Trademark Office (USPTO).
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Patent number: 11178619Abstract: In an exemplary embodiment, a vehicle includes antennas in proximity to one another; amplifiers; a computer memory; and a computer processor. The amplifiers are coupled to or part of the antennas. The computer memory stores a predetermined cases map that lists, for each of a plurality of combinations of frequencies for antennas, the predetermined cases map specifying, for each combination of frequencies, an amount of uplink RF power reduction required to reduce the degradation below a predetermined threshold. The computer processor is configured to retrieve, from the computer memory, the predetermined cases map; determine a current frequency combination for a current plurality of frequencies of the antennas of the vehicle; and provide instructions to one or more of the amplifiers to adjust a maximum RF power of one or more of the antennas, to thereby reduce receiver performance degradation between the antennas.Type: GrantFiled: October 14, 2020Date of Patent: November 16, 2021Assignee: GM GLOBAL TECHNOLOGY OPERATIONS LLCInventor: Jang Hwan Oh
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Patent number: 11175667Abstract: A vehicle, system and method of operating a vehicle. A sensor for measures a dynamic variable of the vehicle. A processor determines a location of a perceived yaw center (PYC) of the vehicle from the dynamic variable, tracks a desired location of the PYC, and adjusts a control parameter of the vehicle to reduce a difference between the location of the PYC and the desired location of the PYC.Type: GrantFiled: February 19, 2020Date of Patent: November 16, 2021Assignee: GM GLOBAL TECHNOLOGY OPERATIONS LLCInventors: SeyedAlireza Kasaiezadeh Mahabadi, Seyedeh Asal Nahidi, Michael W. Neal, James H. Holbrook, Hualin Tan, Bakhtiar B. Litkouhi
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Patent number: 11175171Abstract: A method is used to control a fuel level gauge of a vehicle system and includes: monitoring, via an engine controller, a fuel economy of the vehicle system; comparing, via the engine controller, the fuel economy with a predetermined fuel economy threshold to determine whether the fuel economy is less than the predetermined fuel economy threshold; adjusting, via the engine controller, a sensitivity of a display filter in response to determining that the fuel economy is less than the predetermined fuel economy threshold for a predetermined amount of time in order to maximize an accuracy of the fuel level gauge, wherein the display filter smoothes an unfiltered fuel level signal received from a fuel level sensor of the vehicle system, thereby generating a filtered fuel level signal; and controlling, via an instrument panel controller, the fuel level gauge of the vehicle system.Type: GrantFiled: October 2, 2018Date of Patent: November 16, 2021Assignee: GM Global Technology Operations LLCInventors: Ayman A. Abbas, Michael V. Miceli, Thomas J. McDade, Jr.
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Patent number: 11175382Abstract: A vehicle, radar system of the vehicle and method of determining an elevation of an object. The radar system includes a transmitter that transmits a reference signal and a receiver that to receive at least one echo signal related to reflection of the reference signal from an object. The receiver includes an antenna array having a plurality of horizontally-spaced antenna elements. A processor determines a first uncertainty curve associated with an azimuth measurement related to the at least one echo signal, determines a second uncertainty curve associated with a Doppler measurement and a velocity measurement related to the at least one echo signal, and locates an intersection of the first uncertainty curve and the second uncertainty curve to determine the elevation of the object.Type: GrantFiled: June 14, 2019Date of Patent: November 16, 2021Assignee: GM GLOBAL TECHNOLOGY OPERATIONS LLCInventors: Oded Bialer, Amnon Jonas
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Patent number: 11173568Abstract: A composite metal flexplate is disclosed that includes an aluminum center plate and a steel ring gear joined to the aluminum center plate by a solid-state joint. The solid-state joint that joins together the aluminum center plate and the steel ring gear may be formed by friction welding. During the friction welding process, a surface of an annular body of the steel ring gear is preheated, followed by bringing the preheated surface of the annular body into contact with a surface of a periphery of a circular body of the aluminum center plate. The two contacting surfaces are then caused to experience relative rotational contacting movement, which generates frictional heat therebetween and softens adjacent regions of the steel ring gear and the aluminum center plate. Once this occurs, an applied force is administered to compress and forge the contacting surfaces together, thereby establishing the solid-state joint.Type: GrantFiled: July 11, 2018Date of Patent: November 16, 2021Assignee: GM GLOBAL TECHNOLOGY OPERATIONS LLCInventors: Daniel J. Wilson, Huaxin Li, Jianghuai Yang, James D. Cremonesi, Qigui Wang
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Patent number: 11171806Abstract: A system for transferring a frame within an Ethernet network of a vehicle. The system includes an Ethernet switch, first and second feature modules and a NAM. The Ethernet switch includes first and second ports connected respectively to the first and second feature modules. The NAM: receives a priority request message from the second feature module; generates a priority response message indicating information for the second feature module to set a priority level of a frame; and transmits the priority response message to the second feature module. The Ethernet switch: receives the frame from the second feature module at the first port, where the frame has a first bit indicative of the priority level and a second bit indicative of a port of the first feature module; and forwards the frame, based on the first and second bits, to a corresponding one of the queues having the priority level and for transmission to the port of the first feature module.Type: GrantFiled: June 26, 2020Date of Patent: November 9, 2021Assignee: GM GLOBAL TECHNOLOGY OPERATIONS LLCInventors: Michael G. Yocum, Andrew Kryszak, William R. Price, Steven Hartley, Robert H. Lake
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Patent number: 11171571Abstract: An AC electronic solid-state switch includes an electrically insulating and thermally conductive layer, a first electrically conductive trace, a second electrically conductive trace, and a plurality of semiconductor dies each electrically connected to the first electrically conductive trace and the second electrically conductive trace. Each of the plurality of semiconductor dies forms a MOSFET, IGBT or other types of electronically controllable switch. The AC electronic solid-state switch further includes a common drain conductor that is electrically connected to each drain terminal of the plurality of semiconductor dies. The AC electronic solid-state switch is configured to block between 650 volts and 1700 volts in the off-state in a first direction and a second direction, the second direction being opposite the first direction, and the AC electronic solid-state switch is configured to carry at least 500 A continuously in the on-state with a voltage drop of less than 2V.Type: GrantFiled: November 5, 2019Date of Patent: November 9, 2021Assignee: GM Global Technology Operations LLCInventors: Rashmi Prasad, Chandra S. Namuduri
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Patent number: 11167759Abstract: Operating a subject vehicle equipped with an adaptive cruise control system includes setting initial states for control parameters, including setting a desired vehicle speed and determining a desired following gap range, wherein the desired following gap range is associated with a lead vehicle. Operation is controlled via the adaptive cruise control system based upon the initial states for the control parameters. Operation also includes monitoring for presence of the lead vehicle. Upon detecting presence of the lead vehicle, an actual following gap is determined between the subject vehicle and the lead vehicle, and the initial states of the control parameters associated with the adaptive cruise control system are adjusted based upon the actual following gap between the subject vehicle and the lead vehicle, and the desired following gap range. Operation is controlled via the adaptive cruise control system based upon the adjusted initial states of the control parameters.Type: GrantFiled: April 10, 2019Date of Patent: November 9, 2021Assignee: GM Global Technology Operations LLCInventors: Junfeng Zhao, Yiran Hu, Dongxu Li, Steven E. Muldoon, Chen-Fang Chang
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Patent number: 11167737Abstract: Methods and apparatus are provided for assisted deceleration based trailer braking. The apparatus includes a trailer brake controller for applying a trailer brake in response to a brake control signal, a wheel speed sensor, an accelerometer for determining an acceleration, and a trailer controller for generating the brake control signal in response to a change in the acceleration indicating a negative value, the trailer controller further operative to couple the brake control signal to the trailer brake controller.Type: GrantFiled: April 12, 2019Date of Patent: November 9, 2021Assignee: GM GLOBAL TECHNOLOGY OPERATIONS LLCInventors: Paul Falcon, Douglas J. Spry
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Patent number: 11167381Abstract: A clamp system and method for measurement and control of welding a first substrate to a second substrate is provided. The system comprises a squeeze clamp having to a first end and a second end. The system further comprises a motor connected to the squeeze clamp such that the first and second ends are movable to clamp the first substrate to the second substrate. The system further comprises at least one of an electromagnetic flux sensor, a current sensor, a position sensor, and a gap sensor disposed on one of the first and second ends for determining a first measured variable between the first and second substrates. The system further comprises a controller to control the motor to clamp the first substrate to the second substrate based on the first measured variable. The controller is in communication with the electromagnetic flux sensor, the current sensor, and the gap sensor.Type: GrantFiled: January 31, 2020Date of Patent: November 9, 2021Assignee: GM Global Technology Operations LLCInventors: Miguel A Saez, John P. Spicer, Spyros P Mellas, Richard J Skurkis, Pei-chung Wang, James W Wells, Wayne Cai, Dooil Hwang
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Patent number: 11167744Abstract: Presented are model predictive control (MPC) systems, methods, and devices for regulating operation of hybrid powertrains. A method of controlling a hybrid powertrain includes a controller determining path plan data, including a vehicle origin, destination, and predicted path. Based on this path plan data, the controller estimates vehicle velocities for multiple rolling road segments of the predicted path and, based on the estimated velocities, determines an estimated power request—transmission input torque and/or vehicle axle torque—for each road segment. The controller calculates a minimum cost function such that total fuel consumption to generate the engine power output is minimized. Minimizing the cost function is subject to battery pack current limits and state of charge (SOC) terminal costs at the ends of the rolling road segments. Command signals are sent to the engine and motor to output engine and motor torque based on the calculated minimum cost function.Type: GrantFiled: June 14, 2019Date of Patent: November 9, 2021Assignees: GM Global Technology Operations LLC, Ohio State Innovation FoundationInventors: Yue-Yun Wang, Yuxing Liu, Marcello Canova
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Patent number: 11167269Abstract: A three-way catalyst device (TWC) includes a first catalytic brick (FCB) and a second catalytic brick (SCB) downstream from the FCB. The FCB has a first washcoat applied to a first support body including ceramic and/or metal oxide particles, Pd particles, and Rh particles, and has at most 35 g/ft3 Pd and at most 7.5 g/ft3 Rh. The SCB has a second washcoat applied to a second support body including ceramic and/or metal oxide particles, Pt particles, and Rh particles, and has a Pt loading of at most 35 g/ft3 Pt and a Rh loading of at most 7.0 g/ft3 Rh. The FCB can have 25 g/ft3 to 35 g/ft3 Pd and 5.5 g/ft3 to 7.5 g/ft3 Rh and the SCB can have 25 g/ft3 to 35 g/ft3 Pt and 5.0 g/ft3 to 7.0 g/ft3 Rh. The TWC can receive exhaust gas from an internal combustion engine powering a vehicle.Type: GrantFiled: July 14, 2020Date of Patent: November 9, 2021Assignee: GM GLOBAL TECHNOLOGY OPERATIONS LLCInventors: Gongshin Qi, Wei Li
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Patent number: 11167749Abstract: A hybrid electric powertrain for a vehicle includes an engine, electric machine, torque converter having a pump, turbine, and torque converter clutch (“TCC”) configured, when applied, to lock the pump to the turbine, a one-way engine disconnect clutch connected to the turbine, a transmission, and a controller. A transmission input shaft directly couples to the electric machine, and is selectively coupled to the engine via the disconnect clutch. An output shaft is connectable to road wheels of the vehicle. The controller, in response to an engine-off request, determines turbine and pump speeds of the turbine and pump, respectively, registers that the engine is in an engine-off state when the pump speed is less than the turbine speed, and executes an electric vehicle (“EV”) mode shift using machine torque from the electric machine when the pump speed is zero during the engine-off state.Type: GrantFiled: January 20, 2020Date of Patent: November 9, 2021Assignee: GM Global Technology Operations LLCInventors: Chunhao J. Lee, Neeraj S. Shidore, Norman K. Bucknor, Dongxu Li, Farzad Samie
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Patent number: 11167643Abstract: Presented are intelligent vehicles and control logic for provisioning comprehensive tow features, methods for manufacturing/operating such vehicles, and electric-drive vehicles with tow features for protecting the vehicle's powertrain and electrical components during towing. A method for controlling operation of an electric-drive vehicle includes a vehicle controller verifying initiation of a towing operation for the vehicle, and responsively determining if there is a drive system failure preventing the vehicle's traction motor from electrically connecting with its traction battery pack. If there is no drive system failure, the controller determines if the speed of the traction motor during towing exceeds a calibrated base speed; if so, the controller commands a power inverter to electrically connect the traction motor to the traction battery pack.Type: GrantFiled: September 24, 2019Date of Patent: November 9, 2021Assignee: GM Global Technology Operations LLCInventors: Dongxu Li, Lei Hao
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Patent number: 11167808Abstract: An alignment device includes a first body and a second body, at least one retention member flexibly coupled to the first body, and a locking member coupled to the first body. The second body has an outer surface and an inner surface defining a cylindrical wall, the cylindrical wall defining a cylindrical opening, a first retention opening extending through the cylindrical wall and a second retention opening extending through the cylindrical wall. The first body translates within the cylindrical opening of the second body and the locking member engages with the first retention opening to position the alignment device in a first position and the locking member engages with the second retention opening to position the alignment device in a second position.Type: GrantFiled: January 24, 2018Date of Patent: November 9, 2021Assignee: GM Global Technology Operations LLCInventors: David T. Renke, Michael D. Richardson, James C. O'Kane
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Patent number: 11169242Abstract: A system and method for locating a mobile device relative to a vehicle using mechanical waves and modulation techniques. A high frequency carrier wave that is generally inaudible to humans is modulated with a low frequency baseband signal that provides for accurate localization in order to generate a modulated signal. The modulated signal is a mechanical or pressure wave, as opposed to an electromagnetic (EM) wave, that is transmitted by one or more speaker(s) and is received by one or more microphone(s). In one example, the modulated signal is transmitted from a speaker on the mobile device (e.g., a smart phone) to a number of microphones mounted on the vehicle at specific distances apart, so as to establish multiple localization paths whose differences in phase can be used to determine the location of the mobile device, relative to the vehicle.Type: GrantFiled: October 2, 2018Date of Patent: November 9, 2021Assignee: GM GLOBAL TECHNOLOGY OPERATIONS LLCInventors: Eli Tzirkel-Hancock, Noam Shabtai, Nadav Lavi
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Patent number: 11170584Abstract: An automatic fault isolation and diagnosis system includes a cloud-based data system having multiple machine-readable troubleshooting procedures stored therein. A vehicle fault code is generated by one of multiple vehicle control devices of a vehicle platform. The fault code defines an issue with at least one system or component of the vehicle platform. A data transfer device within the vehicle platform receives the fault code and forwards the fault code to the cloud-based data system. The fault code is received and analyzed in the cloud-based data system to initially determine if the fault code is directed to and can be automatically corrected by one of the stored machine-readable troubleshooting procedures.Type: GrantFiled: January 22, 2019Date of Patent: November 9, 2021Assignee: GM Global Technology Operations LLCInventors: Issa Aljanabi, Xinyu Du
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Patent number: 11168580Abstract: A turbine assembly includes a turbine casing, a turbine wheel, vanes, and link plates. The turbine casing defines a center chamber and a volute configured to transport exhaust gas to the center chamber. The turbine wheel is disposed within the center chamber and is rotatably coupled to the turbine casing. The driving ring extends around a periphery of the center chamber and is rotatably coupled to the turbine casing. The vanes are disposed within the center chamber and are configured to adjust a flow rate of exhaust gas from the volute to the turbine wheel. The link plates couple the vanes to the driving ring such that the vanes pivot when the driving ring rotates. When the ring is rotated to a given position, the link plates are configured to pivot one of the vanes to one position while pivoting another one of the vanes to another position.Type: GrantFiled: January 8, 2020Date of Patent: November 9, 2021Assignee: GM GLOBAL TECHNOLOGY OPERATIONS LLCInventor: Calogero Avola
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Patent number: 11167832Abstract: A watercraft includes a hull structure, a deck structure, and a propulsion system. The hull structure includes at least one hull each defining an interior. The deck structure is mounted to the hull structure. The propulsion system is adapted for moving the watercraft within a body of water, and includes an electric motor and an energy storage device coupled to the electric motor. The electric motor and the energy storage device are positioned adjacent one another within an area including at least one of the interior of the at least one hull.Type: GrantFiled: October 10, 2019Date of Patent: November 9, 2021Assignee: GM GLOBAL TECHNOLOGY OPERATIONS LLCInventors: Jonathan D. Doremus, Chad Michael DuMars, Preston C. Jackson, John A. Diemer, Briana M. Mohan, Eric T. Wills, Trevor Fayer
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Patent number: 11168627Abstract: Systems and methods are provided for determining and correcting air/fuel imbalance between cylinders of an internal combustion engine. A deactivation strategy is determined and implemented. An evaluation is made of whether the engine is operating with an air/fuel imbalance between cylinders. When an imbalance is identified, an alternate deactivation strategy is implemented. Based on outcomes of the alternate deactivation strategy, a source cylinder of the air/fuel imbalance is identified, and fuel flow to the source cylinder is corrected.Type: GrantFiled: November 18, 2019Date of Patent: November 9, 2021Assignee: GM GLOBAL TECHNOLOGY OPERATIONS LLCInventors: Michael A. Smith, Dale A. Frank, Ryan J. Prescott, Manoj K. Moningi, Michael J. Lucido, Vijay Ramappan
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Patent number: 11169047Abstract: A method of determining a noise or vibration response of a vehicle subassembly may include transmitting, via a controller, an input torque control signal to a first motor of a test apparatus. The first motor is mountable on a test fixture of the test apparatus and is configured to be coupled to the vehicle subassembly. The input torque control signal causes the first motor to provide an input torque characterized as a third derivative Gaussian function. The method further includes receiving a response of the vehicle subassembly to the input torque, and executing a control action with respect to the vehicle subassembly, via the controller, based on the response.Type: GrantFiled: January 28, 2020Date of Patent: November 9, 2021Assignee: GM Global Technology Operations LLCInventors: Nicholas L. Ladocsi, Jonathan M. Pisaro
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Patent number: 11167769Abstract: A vehicle including an advanced driver-assistance system (ADAS) and operator-adjustable devices is described. Controlling the vehicle includes identifying a vehicle operator, and capturing a plurality of operator-selectable settings associated with the plurality of operator-adjustable devices for the vehicle operator. A base profile and a second profile are determined for the vehicle operator based upon the first subset associated with non-autonomous operation of the vehicle and the second subset associated with ADAS, respectively. The plurality of operator-adjustable devices are controlled to the operator-selectable settings associated with the base profile when the vehicle is operating in the non-autonomous mode, and the plurality of operator-adjustable devices are controlled to the operator-selectable settings associated with the second profile when the vehicle is being controlled at least in part by one or more of the subsystems of the ADAS.Type: GrantFiled: June 24, 2019Date of Patent: November 9, 2021Assignee: GM Global Technology Operations LLCInventors: Kausalya Singuru, Donald K. Grimm, Bakhtiar B. Litkouhi, Yasen Hu, Nicholas W. Pinto, Yao Hu, Shiming Duan, Bradley R. Frieberg
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Patent number: 11171365Abstract: A capacitor-assisted, solid-state lithium-ion battery is formed by replacing at least one of the electrodes of the battery with a capacitor electrode of suitable particulate composition for the replaced battery particulate anode or cathode material. The solid-state electrodes typically contain quasi-solid-state electrode material and are separated with a layer of quasi-solid-state electrolyte material. In another embodiment the capacitor anode or cathode particles may be mixed with lithium-ion battery anode or cathode particles respectively. Preferably, the battery comprises at least two positively-charged electrodes and two negatively-charged electrodes, and the location, number and compositions of the capacitor material electrode(s) may be selected to provide a desired combination of energy and power.Type: GrantFiled: April 22, 2019Date of Patent: November 9, 2021Assignee: GM Global Technology Operations LLCInventors: Zhe Li, Dave G. Rich, Haijing Liu, Dewen Kong, Sherman H. Zeng
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Patent number: 11171545Abstract: A stator assembly for an electric motor includes a laminate steel core arranged on an axis. The stator assembly also includes a fluid inlet and a fluid outlet. The stator assembly additionally includes a stator housing arranged on the axis concentrically with respect to the laminate steel core. The stator housing has a conduit fluidly connected to each of the fluid inlet and the fluid outlet and configured to circulate fluid around the laminate steel core. The stator assembly also includes a structural skeleton embedded in the stator housing. The structural skeleton is thereby configured to reinforce the stator housing. An electric motor employing the above-described stator assembly is also contemplated.Type: GrantFiled: October 24, 2019Date of Patent: November 9, 2021Assignee: GM Global Technology Operations LLCInventors: Anthony M. Coppola, Alireza Fatemi, Bradley A. Newcomb, Derek F. Lahr, Sean R. Wagner
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Patent number: 11171330Abstract: A method of forming batteries includes feeding a foil through a coating machine. The movement of the foil defines a foil direction. The method applies a first coating band and a second coating band to the foil. The second coating band is spaced from the first coating band by a first tab gap. The foil is cut substantially perpendicular to the foil direction to separate a first coated blank. The first coated blank is cut separate the first coating band and a first portion of the first tab gap, and to separate the second coating band and a second portion of the first tab gap. A first electrode is formed from the first coating band and the first portion of the first tab gap, and a second electrode is formed from the second coating band and the second portion of the first tab gap.Type: GrantFiled: August 1, 2019Date of Patent: November 9, 2021Assignee: GM Global Technology Operations LLCInventors: Chih-Cheng Hsu, Sherman H. Zeng
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Patent number: 11169253Abstract: A system and method using a multi-node radar system involve receiving reflected signals at each node of the multi-node radar system, the reflected signals resulting from reflection of transmitted signals by one or more objects, and generating velocity lines associated with each of the reflected signals received at each of the nodes, each velocity line being derived from a radial velocity Vr and an angle of arrival ? determined from the reflected signal received at the node. The method also includes determining one or more intersection points of the velocity lines, and estimating a velocity of each of the one or more objects based on the one or more intersection points. Each intersection point corresponds with the velocity for one of the one or more objects and the velocity is a relative velocity vector between the one of the one or more objects and the radar system.Type: GrantFiled: April 10, 2019Date of Patent: November 9, 2021Assignee: GM GLOBAL TECHNOLOGY OPERATIONS LLCInventors: David Shapiro, Oded Bialer, Amnon Jonas
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Patent number: 11170585Abstract: A system and method of performing fault diagnosis and analysis for one or more vehicles. The method includes: obtaining design failure mode and effect analysis (DFMEA) data that specifies a plurality of failure modes; receiving diagnostic association data; receiving vehicle operation signals association data; generating augmented DFMEA data that indicates a causal relationship between the diagnostic data and the first set of failure modes, and that indicates a causal relationship between the vehicle operation signals data and the second set of failure modes, wherein the augmented DFMEA data is generated based on the DFMEA data, the diagnostic association data, and the vehicle operation signals association data; and performing fault diagnosis and analysis for the one or more vehicles using the augmented DFMEA data.Type: GrantFiled: June 17, 2019Date of Patent: November 9, 2021Assignee: GM GLOBAL TECHNOLOGY OPERATIONS LLCInventors: Chaitanya Sankavaram, Dnyanesh G. Rajpathak, Azeem Sarwar, Xiangxing Lu, Dean G. Sorrell, Layne K. Wiggins
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Patent number: 11171329Abstract: A battery includes a first mono cell formed from a first electrode foil having a first body and a first tab, and a first coating. The first body has long edges and short edges, and a length-to-width ratio of the first body is at least five. The first tab extends from one of the long edges of the first body entirely between one of the short edges a midpoint of the long edge. A second electrode foil has similar structure to the first electrode foil and coating, but a second tab is aligned opposite the first tab along the short edges. A second mono cell has similar structure. A third tab and a fourth tab of the second mono cell are on an opposing side of the midpoint of the long edges from the first tab and the second tab.Type: GrantFiled: August 1, 2019Date of Patent: November 9, 2021Assignee: GM Global Technology Operations LLCInventors: Sherman H. Zeng, Chih-Cheng Hsu
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Patent number: 11171391Abstract: Assemblies and methods are provided for manufacturing a battery. A number of cells each have tabs for coupling the cell in the battery assembly. A housing has an opening through which each tab extends. The tabs are folded to overlie an outer surface of the housing. A bus bar is disposed on an opposite side of the tabs from the housing, with a coupling joint between the bus bar and the cells. The coupling joint may comprise a weld.Type: GrantFiled: September 9, 2019Date of Patent: November 9, 2021Assignee: GM GLOBAL TECHNOLOGY OPERATIONS LLCInventors: Evan J. Dawley, Hongliang Wang
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Patent number: 11168985Abstract: A vehicle pose determining system and method for accurately estimating the pose of a vehicle (i.e., the location and/or orientation of a vehicle). The system and method use a form of sensor fusion, where output from vehicle dynamics sensors (e.g., accelerometers, gyroscopes, encoders, etc.) is used with output from vehicle radar sensors to improve the accuracy of the vehicle pose data. Uncorrected vehicle pose data derived from dynamics sensor data is compensated with correction data that is derived from occupancy grids that are based on radar sensor data. The occupancy grids, which are 2D or 3D mathematical objects that are somewhat like radar-based maps, must correspond to the same geographic location. The system and method use mathematical techniques (e.g., cost functions) to rotate and shift multiple occupancy grids until a best fit solution is determined, and the best fit solution is then used to derive the correction data that, in turn, improves the accuracy of the vehicle pose data.Type: GrantFiled: April 1, 2019Date of Patent: November 9, 2021Assignee: GM GLOBAL TECHNOLOGY OPERATIONS LLCInventors: Michael Slutsky, Daniel I. Dobkin
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Patent number: 11171385Abstract: A method of forming a separator for a lithium-ion battery includes arranging a polymer film in contact with a sacrificial layer to form a cutting stack. The method includes disposing the cutting stack between a first vitreous substrate and a second vitreous substrate. The method includes applying an infrared laser to the cutting stack through the first vitreous substrate to generate heat at the sacrificial layer. The method also includes transferring heat from the sacrificial layer to the polymer film to thereby cut out a portion of the polymer film and form the separator. A method of cutting a polymer film and a cutting system are also explained.Type: GrantFiled: July 12, 2018Date of Patent: November 9, 2021Assignee: GM Global Technology Operations LLCInventors: Hongliang Wang, Brian J. Koch, Michael P. Balogh, Sean R. Wagner
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Patent number: 11171359Abstract: Composite cathode-separator laminations (CSL) include a current collector with sulfur-based host material applied thereto, a coated separator comprising an electrolyte membrane separator with a carbonaceous coating, and a porous, polymer-based interfacial layer (PBIL) forming a binding interface between the carbonaceous coating and the host material. The host material includes less than about 6% polymeric binder, and less than about 40% electrically conductive carbon, with the balance comprising one or more sulfur compounds. The PBIL can have a thickness of less than about 5 ?m and a porosity of about 5% to about 40%. The host material can comprise less than about 40% conductive carbon (e.g., graphene) and have a porosity of less than about 40%. The carbonaceous coating (e.g., graphene) can have a thickness of about 1 ?m to about 5 ?m. The CSL can be disposed with an anode within an electrolyte to form a lithium-sulfur battery cell.Type: GrantFiled: June 19, 2019Date of Patent: November 9, 2021Assignee: GM Global Technology Operations LLCInventors: Mei Cai, Fang Dai, Shuru Chen, Biqiong Wang
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Publication number: 20210344004Abstract: Solvent-free methods of making a component, like an electrode, for an electrochemical cell are provided. A particle mixture is processed in a dry-coating device having a rotatable vessel defining a cavity with a rotor. The rotatable vessel is rotated at a first speed in a first direction and the rotor at a second speed in a second opposite direction. The particle mixture includes first inorganic particles (e.g., electroactive particles), second inorganic particles (e.g., ceramic HF scavenging particles), and third particles (e.g., electrically conductive carbon-containing particles). The dry coating creates coated particles each having a surface coating (including second inorganic particles and third particles) disposed over a core region (the first inorganic particle). The coated particles are mixed with polymeric particles in a planetary and centrifugal mixer that rotates about a first axis and revolves about a second axis. The polymeric particles surround each of the plurality of coated particles.Type: ApplicationFiled: April 30, 2020Publication date: November 4, 2021Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLCInventors: Jin LIU, Xingcheng XIAO, Meinan HE, Mei CAI
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Publication number: 20210339738Abstract: A spatial monitoring system for a vehicle includes a LiDAR sensor, sensors arranged to monitor ambient environmental states, sensors arranged to monitor vehicle operating conditions, and a controller. The controller includes an instruction set that is executable to monitor the ambient environmental states and the vehicle operating conditions. The LiDAR sensor captures a point cloud, and the instruction set is executable to determine point cloud metrics. Desired control parameters for the LiDAR sensor are determined based upon the ambient environmental conditions, the vehicle operating conditions, and the point cloud metrics, and the LiDAR sensor is controlled based upon the desired control parameters. The LiDAR sensor is controlled to capture an image of a field-of-view proximal to the vehicle based upon the desired control parameters.Type: ApplicationFiled: April 29, 2020Publication date: November 4, 2021Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLCInventors: Negin Lashkari, Arash Mohtat, Kai Yue Peter Yap
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Publication number: 20210339593Abstract: A process for correcting longitudinal roll from an offset load using active roll control within a vehicle is provided. The process includes, within a computerized controller using axle-based control to control a suspension system, operating programming to control pneumatic pressure supplied to each of a plurality of air spring devices within the suspension system to execute a vehicle leveling event including one of adjusting a height of the vehicle or maintaining the height of the vehicle. The process further includes operating programming to, simultaneously with the controlling the pneumatic pressure, utilize a plurality of active sway bars to provide an offset torque to the vehicle body. Each of the plurality of active sway bars is associated with one of a plurality of axles. Providing the offset torque is based upon a number of moles of air in each of the plurality of air spring devices and reducing the longitudinal roll.Type: ApplicationFiled: April 30, 2020Publication date: November 4, 2021Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLCInventors: Brian K. Saylor, Larry G. Gepfrey, Adam D. Stanton, Robert G. Izak, Bo Yu
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Patent number: 11162804Abstract: In an exemplary embodiment, a method for determining a route using route segment characterizations is disclosed. The method includes receiving, by a processor, a destination. The method further includes determining, by the processor, one or more routes to the destination from a first location. The method further includes dividing, by the processor, each of the one or more routes into one or more route segments. The method further includes characterizing, by the processor, each of the one or more route segments according to propulsion resources available to a vehicle. The method further includes providing, by the processor, an optimized route from the one or more routes based on the characterization of the one or more route segments.Type: GrantFiled: October 9, 2019Date of Patent: November 2, 2021Assignee: GM GLOBAL TECHNOLOGY OPERATIONS LLCInventor: Anthony H. Heap
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Patent number: 11161383Abstract: A process for correcting longitudinal roll from an offset load using active roll control within a vehicle is provided. The process includes, within a computerized controller using axle-based control to control a suspension system, operating programming to control pneumatic pressure supplied to each of a plurality of air spring devices within the suspension system to execute a vehicle leveling event including one of adjusting a height of the vehicle or maintaining the height of the vehicle. The process further includes operating programming to, simultaneously with the controlling the pneumatic pressure, utilize a plurality of active sway bars to provide an offset torque to the vehicle body. Each of the plurality of active sway bars is associated with one of a plurality of axles. Providing the offset torque is based upon a number of moles of air in each of the plurality of air spring devices and reducing the longitudinal roll.Type: GrantFiled: April 30, 2020Date of Patent: November 2, 2021Assignee: GM Global Technology Operations LLCInventors: Brian K. Saylor, Larry G. Gepfrey, Adam D. Stanton, Robert G. Izak, Bo Yu
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Patent number: 11165052Abstract: A negative electrode according to various aspects of the present disclosure includes a negative electroactive material and a layer. The negative electroactive material includes a lithium-aluminum alloy. The layer is disposed directly on at least a portion of the negative electroactive material and coupled to the negative electroactive material. The layer includes anodic aluminum oxide and has a plurality of pores. The present disclosure also provides an electrochemical cell including the negative electrode. In certain aspects, the negative electroactive material is electrically conductive and functions as a negative electrode current collector such that the electrochemical cell is free of a distinct negative electrode current collector component. In certain aspects, the layer is ionically conductive and electrically insulating and functions as a separator such that the electrochemical cell is free of a distinct separator component.Type: GrantFiled: July 17, 2019Date of Patent: November 2, 2021Assignee: GM GLOBAL TECHNOLOGY OPERATIONS LLCInventors: Xingcheng Xiao, Jin Liu, Mei Cai, Meinan He, Hongliang Wang
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Patent number: 11163053Abstract: A vehicle, radar system of the vehicle and method of operating the vehicle. A transmit antenna transmits a radio wave and a plurality of receive antennae receive echo radio waves from an object receptive to the transmitted radio wave, wherein the echo radio waves includes short-range interference. A processor generates a plurality of radar data arrays for the return signals, wherein each radar data array represents the return signal received at a corresponding receiver antennae, estimates an amount of short-range interference present in the return signal of each radar data array, subtracts the estimate of short-range interference from each of the radar data array to obtain a plurality of clutter-free radar data arrays, and detects the object using at least the plurality of clutter-free radar data arrays. A navigation system navigates the vehicle based on the detection of the object.Type: GrantFiled: November 6, 2018Date of Patent: November 2, 2021Assignee: GM GLOBAL TECHNOLOGY OPERATIONS LLCInventors: Shachar Shayovitz, Yonattan Menaker, Igal Bilik
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Patent number: 11161252Abstract: A multi-tasking end effector system includes a base frame connected to a robot arm of a robot. A first shaft is rotatably supported on the base frame. A first pin-wheel assembly is rotatably mounted to the shaft at a first end of the base frame. Multiple first die assemblies are mounted to the first pin-wheel assembly. A second pin-wheel assembly is rotatably mounted to the shaft at a second end of the base frame. Multiple second die assemblies are mounted to the second pin-wheel assembly and individually oriented in mirror image configuration to one of the multiple first die assemblies. An index motor rotates the first shaft and co-rotates paired and mirror image die assemblies. First and second tab-bending actuators mounted to the base frame are operated to bend opposed cell tabs of a battery cell positioned between the first and second pin-wheel assemblies.Type: GrantFiled: October 2, 2019Date of Patent: November 2, 2021Assignee: GM GLOBAL TECHNOLOGY OPERATIONS LLCInventors: Yhu-tin Lin, Erik B Golm, Charles W McClure
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Patent number: 11163300Abstract: An autonomous vehicle receives geographic location data defined via a mobile computing device operated by a user. The geographic location data is indicative of a device position of the mobile computing device. The autonomous vehicle also receives image data generated by the mobile computing device. The image data is indicative of a surrounding position nearby the device position. The surrounding position is selected from an image captured by a camera of the mobile computing device. A requested vehicle position (e.g., a pick-up or drop-off location) is set for a trip of the user in the autonomous vehicle based on the geographic location data and the image data. A route from a current vehicle position of the autonomous vehicle to the requested vehicle position for the trip of the user in the autonomous vehicle is generated. Moreover, the autonomous vehicle can follow the route to the requested vehicle position.Type: GrantFiled: August 21, 2018Date of Patent: November 2, 2021Assignee: GM GLOBAL TECHNOLOGY OPERATIONS LLCInventors: Stephanie Olivia Engle, Bradley David Ryan, Cade Thurlby, Mariya Jacobo
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Publication number: 20210331265Abstract: Methods are provided for joint performance validation and include preparing a coupon from a blank by bending the blank to have a pair of legs disposed at substantially ninety degrees relative to each other. Another coupon is prepared by forming an opening in a segment of another blank and bending the segment approximately ninety degrees. The segment is disposed adjacent an end of the second blank. A test sample is prepared by joining the coupons together at a joint with a leg attached to the segment approximately at a center of the leg. The test sample is subjected to a force test to generate data for the performance validation.Type: ApplicationFiled: April 24, 2020Publication date: October 28, 2021Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLCInventors: Tingting Zhang, Spyros P. Mellas, Kangping Wang
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Publication number: 20210336462Abstract: A method for estimating a state of a battery pack using a controller having battery state estimator (BSE) logic includes receiving or delivering a constant baseline current via the battery pack. Current oscillations having time-variant frequency content are selectively injected into the baseline current via the controller in response to a predetermined condition. The baseline current and the current oscillations combine to form a final current. The method includes estimating a battery parameter via the BSE logic concurrently with the current oscillations to generate an estimated battery parameter, and estimating the present state of the battery pack via the controller using the estimated battery parameter. An electrical system includes a rotary electric machine that is electrically connected to and driven by the battery pack, and a controller configured to execute the method.Type: ApplicationFiled: April 27, 2020Publication date: October 28, 2021Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLCInventors: Meixian Wang, Yue-Yun Wang, Houchun Xia, Justin Bunnell, Charles W. Wampler
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Publication number: 20210331755Abstract: An alignment member includes a first body member having a first end and a second end longitudinally opposite the first end, a second body member having a first end and a second end longitudinally opposite the first end, the second body member coupled to the first body member such that the first and second body members define a longitudinal axis of the alignment member, a first base member coupled to the second body member, a second base member rotatably coupled to the first base member, and a locking mechanism configured to engage with the first base member. The first base member rotates relative to the second base member to position the alignment member from a first position to a second position and the locking mechanism engages with the first base member to retain the alignment member in the second position.Type: ApplicationFiled: April 24, 2020Publication date: October 28, 2021Applicants: GM GLOBAL TECHNOLOGY OPERATIONS LLC, AGC Automotive Americas R&D, Inc.Inventors: David T. Renke, Lee N. Hiltunen
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Publication number: 20210331229Abstract: A workpiece accumulator system for a stamping machine includes linear actuators, nesting blocks, exit rails, and a first controller. The nesting blocks are disposed on moveable members of the linear actuators and arranged to vertically stack workpieces being fabricated by the stamping machine. The first controller communicates with a second controller that controls the stamping machine. The first controller controls the linear positions of the linear actuators to retract the nesting blocks from an initial position to accommodate placement of the one of the plurality of workpieces in a stack on the nesting blocks. The linear actuators are controlled to retract the nesting blocks to fully retracted positions to place the plurality of workpieces in the stack onto the exit rails when a quantity of the plurality of workpieces in the stack is equal to a desired quantity.Type: ApplicationFiled: April 23, 2020Publication date: October 28, 2021Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLCInventors: Kenneth D. Schmid, Paul C. Oberski
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Publication number: 20210336842Abstract: The present application generally relates to network timing synchronization in the presence of link faults including apparatus and methods In various embodiments, a method includes generating a time synchronization signal, transmitting the time synchronization signal from a first switch to a second switch via a first link and from the first switch to a third switch via a second link, detecting a link failure of the first link, and transmitting the time synchronization signal from the second switch to the third switch via a third link in response to the link failure.Type: ApplicationFiled: April 23, 2020Publication date: October 28, 2021Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLCInventors: Soheil Samii, Prathap Venugopal
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Publication number: 20210331427Abstract: In an accordance with an exemplary embodiment, an energy director is provided for use in ultrasonic welding, the energy director including: a first raised region extending upward from a surface of a base of a component to be welded; and a second raised region extending upward from the first raised region; wherein the first raised region is disposed underneath the second raised region, such that when material of the second raised region melts, the material of the first raised region is not melted and maintains an adhesive bond line thickness.Type: ApplicationFiled: April 27, 2020Publication date: October 28, 2021Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLCInventors: Athreya Nagesh, Bradley J. Blaski, Jason Ohls, Joseph M. Lendway, IV
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Patent number: 11155153Abstract: A vehicle including a hybrid battery pack includes a first battery pack and a second battery pack. The first battery pack has a higher energy density than the second battery pack. The second battery pack has a higher power density than the first battery pack. A power inverter module is connected between the hybrid battery pack and a motor generator unit (MGU) that is connected to a powertrain of the vehicle. The power inverter module is configured to regulate power flow between the hybrid battery pack and the MGU. A battery management module is configured to: control switching of the power inverter module; selectively charge and discharge at least one of the first battery pack and the second battery pack; and selectively charge the first battery pack with power from the second battery pack.Type: GrantFiled: June 1, 2018Date of Patent: October 26, 2021Assignee: GM GLOBAL TECHNOLOGY OPERATIONS LLCInventors: John A. Cafeo, Madhusudan Raghavan, Wei Li, Anil Bika, Azeem Sarwar, Ran Y. Gazit, Winson Ng, Ryan C. Sekol, Thomas A. Yersak
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Patent number: 11155303Abstract: A structural arrangement for a vehicle includes a vehicle frame including an upper front rail, a frame rail, and a front hinge pillar, the frame rail extending parallel to a vehicle body axis and the front hinge pillar extending perpendicular to the vehicle body axis, the frame rail including a pulley, a load deflection system including a load member coupled to the upper front rail at a first attachment point, coupled to the frame rail at a detachable attachment point, and coupled to the front hinge pillar at a non-detachable attachment point such that the cable member extends generally longitudinally along the frame rail. The load member passes around the pulley from the first attachment point to the detachable attachment point and defines a load path between the upper front rail and the front hinge pillar utilizing the strength the frame rail.Type: GrantFiled: December 18, 2019Date of Patent: October 26, 2021Assignee: GM Global Technology Operations LLCInventors: Ashish Nayak, Dheeraj Jha, Manoj Marella
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Patent number: 11155258Abstract: A risk maneuver assessment system and method to generate a perception of an environment of a vehicle and a behavior decision making model for the vehicle; a sensor system configured to provide the sensor input in the environment for filtering target objects; one or more modules configured to map and track target objects to make a candidate detection from multiple candidate detections of a true candidate detection as the tracked target object; apply a Markov Random Field (MRF) algorithm for recognizing a current situation of the vehicle and predict a risk of executing a planned vehicle maneuver at the true detection of the dynamically tracked target; apply mapping functions to sensed data of the environment for configuring a machine learning model of decision making behavior of the vehicle; and apply adaptive threshold to cells of an occupancy grid for representing an area of tracking of objects within the vehicle environment.Type: GrantFiled: March 25, 2019Date of Patent: October 26, 2021Assignee: GM GLOBAL TECHNOLOGY OPERATIONS LLCInventors: Lawrence A. Bush, Manpreet S. Bajwa, Shuqing Zeng, Rickie A. Sprague